Machine Retrofits: New Life for Your Existing Assets
Bringing used machines into the modern era with mechanical reconstruction and state-of-the-art control systems. ASSEMA transforms your legacy equipment into high-performance production units.
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Why Retrofit with ASSEMA?
Modernize Your Production. Extend Your Assets.
Don’t let aging hardware limit your production capacity. At ASSEMA, we specialize in breathing new life into used machinery, transforming legacy equipment into high-performance units that meet today’s global standards for speed and precision.
Cost-Effective Performance
Achieve the output of a brand-new machine at a fraction of the cost by utilizing your existing mechanical frame.
Modern Control Interface
With Beckhoff industrial PC integration, your operators gain access to modern diagnostics, remote support, and an intuitive UI.
Servo-Driven Precision
The transition from pneumatics to servo-eccentric systems eliminates manual errors and provides unmatched accuracy in tool firing.
Future-Proof Software
Our new software packages ensure your machine is ready for Industry 4.0 integration and modern production tracking.
ENGINEERING REVITALIZATION
Core Cutting Line Modernization
Our retrofit process begins with a complete mechanical reconstruction of your core cutting line. We replace outdated pneumatic drives for tool firing with high-speed servo motors and eccentric systems, drastically increasing cycle times and reliability.
The heart of the retrofit is the complete replacement of the control system. We integrate a new, powerful Beckhoff Industrial PC-based control system and custom-developed software, giving your machine the same precision and interface as our latest A-Line models.
ENGINEERING REVITALIZATION
Complete Machine Life Cycle Extension
We bring your used machines into a “new life” by combining deep mechanical reconstruction with the industry’s most advanced control systems. Our retrofit solutions are designed to transform legacy core cutting lines into high-performance assets that rival the precision of brand-new equipment.
Servo-Eccentric Upgrade
We replace outdated pneumatic drives for tool firing with high-speed servo motors and eccentric systems. This transition drastically improves firing speed and reliability, eliminating the maintenance-heavy components of older generations.
Beckhoff PC-Based Control
The entire legacy control system is replaced with a state-of-the-art solution based on Beckhoff Industrial PCs. This provides a robust, future-proof platform for your machinery with superior processing power and diagnostic capabilities.
Advanced Software Integration
Every retrofit includes our latest custom-developed software, offering an intuitive user interface and optimized production algorithms. We don't just fix the hardware; we provide the machine with a completely new "brain" for modern manufacturing.
HOW IT WORKS
From Concept to Production
A seamless four-step process to integrate Assema’s high-precision technology into your manufacturing facility.
Mechanical Audit:
Detailed inspection and reconstruction of the machine’s physical components and frame.
Drive Upgrade
Removal of legacy pneumatic systems and installation of high-precision servo motors.
System Integration
Installation of the Beckhoff Industrial PC and complete rewiring of the control cabinet.
Software & Testing
Deployment of new ASSEMA software and rigorous calibration to ensure "as-new" performance.
Retrofitting in action!
Don’t replace—modernize. This video showcases ASSEMA’s expertise in industrial machinery retrofitting and technical modernization. We take existing production lines and upgrade them with state-of-the-art control systems and mechanical overhauls to meet today’s high-precision standards.
Contact Us
Innovative Industrial Solutions for Your Business
Basic project requirements, technical specifications, production capacity, and target application are sufficient to start the evaluation.
Yes. All machines and production lines are designed and manufactured according to customer-specific requirements.
Yes. Our engineers provide on-site installation, commissioning, and technical support worldwide.